Lenticular printing is a technology in which lenticular lenses (a technology that is also used for 3D displays) are used to produce printed images with an illusion of depth, or the ability to change or move as the image is viewed from different angles.
Examples of lenticular printing include flip and animation effects such as winking eyes, and modern advertising graphics that change their message depending on the viewing angle.
Colloquial terms for lenticular prints include "flickers", "winkies", "wiggle pictures" and "tilt cards". Also the trademarks Vari-Vue and Magic Motion are often used for lenticular pictures, without regard to the actual manufacturer.
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Process
Lenticular printing is a multi-step process which consists of creating a lenticular image from at least two images, and combining it with a lenticular lens. This process can be used to create various frames of animation (for a motion effect), offsetting the various layers at different increments (for a 3D effect), or simply to show a set of alternate images which may appear to transform into each other. Once the various images are collected, they are flattened into individual, different frame files, and then digitally combined into a single final file in a process called interlacing.
From there the interlaced image can be printed directly to the back (smooth side) of the lens, or it can be printed to a substrate (ideally a synthetic paper) and laminated to the lens. When printing to the backside of the lens, the critical registration of the fine "slices" of interlaced images must be absolutely correct during the lithographic or screen printing process or else "ghosting" and poor imagery might result. Ghosting also occurs on choosing the wrong set of images for flip.
The combined lenticular print will show two or more different images simply by changing the angle from which the print is viewed. If more (30+) images are used, taken in a sequence, one can even show a short video of about one second. Though normally produced in sheet form, by interlacing simple images or different colors throughout the artwork, lenticular images can also be created in roll form with 3D effects or multi-color changes. Alternatively, one can use several images of the same object, taken from slightly different angles, and then create a lenticular print which shows a stereoscopic 3D effect. 3D effects can only be achieved in a side-to-side (left-to-right) direction, as the viewer's left eye needs to be seeing from a slightly different angle than the right to achieve the stereoscopic effect. Other effects, like morphs, motion, and zooms work better (less ghosting or latent effects) as top-to-bottom effects, but can be achieved in both directions.
There are several film processors that will take two or more pictures and create lenticular prints for hobbyists, at a reasonable cost. For slightly more money one can buy the equipment to make lenticular prints at home. This is in addition to the many corporate services that provide high-volume lenticular printing.
There are many commercial end uses for lenticular images, which can be made from PVC, APET, acrylic, and PETG, as well as other materials. While PETG and APET are the most common, other materials are becoming popular to accommodate outdoor use and special forming due to the increasing use of lenticular images on cups and gift cards. Lithographic lenticular printing allows for the flat side of the lenticular sheet to have ink placed directly onto the lens, while high-resolution photographic lenticulars typically have the image laminated to the lens.
Recently, large format (over 2m) lenticular images have been used in bus shelters and movie theaters. These are printed using an oversized lithographic press. Many advances have been made to the extrusion of lenticular lens and the way it is printed which has led to a decrease in cost and an increase in quality. Lenticular images have recently seen a surge in activity, from gracing the cover of the May 2006 issue of Rolling Stone to trading cards, sports posters and signs in stores that help to attract buyers.
The newest lenticular technology is manufacturing lenses with flexo, inkjet and screen-printing techniques. The lens material comes in a roll or sheet which is fed through flexo or offset-printing systems at high speed, or printed with UV inkjet machines (usually flat-beds that enable a precise registration). This technology allows high volume 3D lenticular production at low cost.
Photo Cards Printing Video
Construction
Each image is arranged (slicing) into strips, which are then interlaced with one or more similarly arranged images (splicing). These are printed on the back of a piece of plastic, with a series of thin lenses molded into the opposite side. Alternatively, the images can be printed on paper, which is then bonded to the plastic. With the new technology, lenses are printed in the same printing operation as the interlaced image, either on both sides of a flat sheet of transparent material, or on the same side of a sheet of paper, the image being covered with a transparent sheet of plastic or with a layer of transparent, which in turn is printed with several layers of varnish to create the lenses.
The lenses are accurately aligned with the interlaces of the image, so that light reflected off each strip is refracted in a slightly different direction, but the light from all pixels originating from the same original image is sent in the same direction. The end result is that a single eye looking at the print sees a single whole image, but two eyes will see different images, which leads to stereoscopic 3D perception.
Types of lenticular prints
There are three distinct types of lenticular prints, distinguished by how great a change in angle of view is required to change the image:
Motorized lenticular
With static (non-motorized) lenticular, the viewer either moves the piece or moves past the piece in order to see the graphic effects. With motorized lenticular, a motor moves the graphics behind the lens, enabling the graphic effects while both the viewer and the display remain stationary.
History
Predecessors
Ripple pictures
Images that change when viewed from different angles predate the development of lenticular lenses. "Turning pictures" (or Riefelbilder as they are known in Germany) were probably known since the late 16th century Extant double paintings, with two distinct images on a corrugated panel, are known from the 17th century.
H.C.J. Deeks used a similar technique with minute vertical corrugations pressed into photographic paper and then exposed to two different images from two different angles. Under a 1906 patent H.C.J. Deeks & Co marketed a Puzzle Post Card or Photochange Post Card. In 1907 a Colorchange Post Card followed, featuring identical pictures on each side of the corrugations that were prayed with different "liquid pigment or coloring matter" on (parts of) each side.
Barrier grid autostereograms and animation
The oldest known publication about using a line sheet as a parallax barrier to produce an autostereogram is found in an article by Auguste Berthier in the French scientific magazine "Le Cosmos" of May 1896. Berthier's idea was hardly noticed, but American inventor Frederic Eugene Ives had more success with his very similar parallax stereogram since 1901. He also patented the technique for a "Changeable sign, picture, &c." in 1903, which showed different pictures from different angles (instead of one stereoscopic image from the right angle and distance). Léon Gaumont introduced Ives' pictures in France and encouraged Eugène Estanave to work on the technique. Estanave patented a barrier grid technique for animated autostereograms. Animated portrait photographs with line sheets were marketed for a while, mostly in the 1910s and 1920s. In the US "Magic Moving Picture" postcards with simple 3 phase animation or changing pictures were marketed after 1906. Maurice Bonnett improved barrier grid autostereography in the 1930s with his relièphographie technique and scanning cameras.
On April 11, 1898 John Jacobson filed an application for US patent No. 624,043 (granted May 2, 1899) for a Stereograph of an interlaced stereoscopic picture and "a transparent mount for said picture having a corrugated or channeled surface". The corrugated lines or channels were not yet really lenticular, but this is the first known autostereogram that used a corrugated transparent surface rather than the opaque lines of most barrier grid stereograms.
Gabriel Lippmann's integral photography
French Noble prize winning physicist Gabriel Lippmann represented Eugène Estanave at several presentations of Estanave's works at the French Academy of Sciences. On March 2, 1908 Lippmann presented his own ideas for "photographie intégrale", based on insect eyes. He suggested to use a screen of tiny lenses. Spherical segments should be pressed into a sort of film with photographic emulsion on the other side. The screen would be placed inside a lightproof holder and on a tripod for stability. When exposed each tiny lens would function as a camera and record the surroundings from a slightly different angle than neighboring lenses. When developed and lit from behind the lenses should project the life-size image of the recorded subject in space. He could not yet present concrete results in March 1908, but by the end of 1908 he claimed to have exposed some Integral photography plates and to have seen the "resulting single, full-sized image". However, the technique remained experimental since no material or technique seemed to deliver the optical quality desired. At the time of his death in 1921 Lippmann reportedly had a system with only twelve lenses.
Early lenticular methods
On April 11, 1898 John Jacobson filed an application for US patent No. 624,043 (granted May 2, 1899) for a Stereograph of an interlaced stereoscopic picture and "a transparent mount for said picture having a corrugated or channeled surface".
In 1912 Louis Chéron described in his French patent 443,216 a screen with long vertical lenses that would be sufficient for recording "stereoscopic depth and the shifting of the relations of objects to each other as the viewer moved", while he suggested pinholes for integral photography.
In June 1912 Swiss Noble prize winning physiologist Walter Rudolf Hess applied for an US patent for a Stereoscopic picture with a "celluloid covering having a surface composed of cylindrical lens elements". US patent 1,128,979 (published February 16, 1915) was one of several patents in different countries he would register for this technique. The company Stereo-Photographie A.G., registered in Zürich in 1914 and 1915, would produce pictures on transparencies through Hess' process. Few examples of these pictures are still known to have survived. They are circa 3 1/6 x 4 inches black and white pictures (with discolored or intentional hues) and labeled on their passe-partouts "Stereo-Photo nach W.R. Hess - Stereo-Photographie A.G. Zürich. Patente: "Schweiz / Deutschland / Frankreich / Italien / England / Oesterreich / Vereinigte Staaten angemeldet". The Société française de photographie has three lenticular "Stereo-photo" plates in their collection, three more were on auction in 2017.
Herbert E. Ives, son of Frederic Eugene Ives, was one of several researchers who worked on lenticular sheets in the 1920s. These were basically simpler versions of Lippmann's integral photography and had a linear array of small plano-convex cylindrical lenses (lenticules).
The first successful commercial application of the lenticular technique was not used for 3D or motion display but for color movies. Eastman Kodak's 1928 Kodacolor film was based on Keller-Dorian cinematography. It used 16 mm black and white sensitive film embossed with 600 lenses per square inch for use with a filter with RGB stripes. In the 1930s several US patents relating to lenticular techniques were granted, mostly for color film.
On December 15, 1936 Douglas F. Winnek Coffey was granted US patent 2,063,985 (application May 24, 1935) for an "Apparatus for making a composite stereograph". The description does not include changing pictures or animation concepts.
Further history
During World War II research for military purposes was done into 3D imaging, including lenticular technologies. Mass production of plastics and the technique of injection moulding came about around the same period and enabled commercially viable production of lenticular sheets for novelty toys and advertisements.
The panoramic cameras, which were used for most of the early lenticular prints, were French-made and weighed about 300 pounds (136 kg). In the 1930s they were known as "auto-stereo cameras". These wood-and-brass cameras had a motorized lens that moved in a semicircle around the lens' nodal point. Sheet transparency film, with the lenticular lens overlay, was loaded into special dark slides (about 10×15 inches or 25 × 38 cm), and these were then inserted into the camera. The exposure time was several seconds long, giving time for the motor drive to power the lens around in an arc.
Victor Anderson and Vari-Vue
Victor G. Anderson worked for the Sperry Corporation during World War II where 3D imaging was used for military instructional products, for instance on how to use a bomb sight. After the war Anderson started his company Pictorial Productions Inc.. A patent application for a Process in the assembling of changeable picture display devices was filed on March 1, 1952 and granted on December 3, 1957 (US patent 2,815,310). Anderson stated in 1996 that the company's first product was the I Like Ike button. The presidential campaign button changed from the slogan "I Like Ike" (in black letters on white) into a black and white picture of Ike Eisenhower when viewed from different angles. It was copyrighted on May 14, 1952. In December 1953 the company registered their trademark Vari-Vue. Vari-Vue further popularized lenticular images during the 1950s and 1960s. By the late sixties the company marketed about two thousand stock products including twelve-inch-square (30 cm) moving pattern and color sheets, large images (many religious), billboards, and novelty toys. The company went bankrupt in 1986.
Xograph
Cowles Magazines & Broadcasting, Inc.'s Look magazine of February 25, 1964 introduced the publisher's "parallax panoramagram" technology with 8 million copies of a 10x12 cm black and white card with a photographic 3D image of an Edison bust surrounded by some inventions. A 10 x 12 cm full color picture of a model promoting Kodel followed the same year. The technique was soon trademarked as "xograph" by Cowles' daughter company Visual Panographics Inc.. Magazines like Look and Venture published xographs until the mid 1970s. Also some baseball cards were produced as xographs. Images produced by the company ranged from just a few millimeters (1/10 inch) to 28 by 19.5 inches (71 by 50 cm).
Other early companies
In the 1960s more companies manufactured lenticular products, including Hallmark (registering the Magic Motion trademark in 1964), Reflexa (Nürnberg, Germany), Toppan (Tokyo, Japan) and Dai-Nippon (Japan).
OptiGraphics Corporation of Grand Prairie, Texas was formed in 1970 and--under the guidance of Victor Anderson, working well into his 80's--produced Kellogg's 3D Baseball Cards from 1970 to 1983. The company trademarked Magic Motion in 1976. Optigraphics produced the lenticular prizes for Cracker Jack in the 1980s, 7-Eleven Slurpee lenticular sports coins from 1983 to 1987, and in 1986 it produced the first set of 3D traditional baseball cards marketed as Sportflics, which ultimately led to the creation of Pinnacle Brands. In 1999 Performance Companies bought OptiGraphics after Pinnacle Trading Card Company went bankrupt in 1998.
While lenticular images where very popular in the 1960s and 1970s, by the 1980s OptiGraphics was the only significant manufacturer left in the US.
21st century
The techniques for lenticular printing were further improved in the 21st century. Lenticular full motion video effects or "motion print" enabled viewing of up to 60 video frames within a print.
Common and notable products
Political campaign and pop star "flasher" badges
After their first presidential campaign badge I like Ike in 1952, Pictorial Productions Inc. made many more similar political campaign buttons, including presidential campaign badge like Don't blame me! - I voted democratic (1956), John F. Kennedy - The Man for the 60's (1960), I Like Ben (1963) and I'm for Nixon (1968?).
Official "flasher" badges for pop stars like Elvis Presley were manufactured by Vari-Vue at least since 1956, including badges for Beatles, Rolling Stones' and other bands in the 1960s.
Cheerios and Cracker Jack prizes
Pictorial Productions/Vari-Vue produced small animated picture cards for Cheerios in the 1950s, of which founder Victor Anderson claimed to have produced 40 million. He also stated that the cards were originally stuck to the outside of the packaging and were only put inside the boxes after too many cards were stolen before the boxes reached the store shelves.
Many different lenticular "tilt cards" were produced as prizes in Cracker Jack boxes. These were first produced by Vari-Vue (1950s-1970s), later by Toppan Printing, Ltd. (1980s), and Optigraphics Corporation (1980s-1990s).
Novelty toys
In 1958 Victor Anderson patented an Ocular Toy: an eye glass mount with lenticular winking eyes.
Lenticular images were used in many small and cheap plastic toys, often as gumball machine prizes. These include: miniature toy televisions with an animated lenticular screen, charms in the shape of animals with lenticular faces, "flicker rings", etcetera.
In 1960 Takara's Dakkochan - a little plastic golliwog toy with lenticular eyes - originally intended for toddlers, became very popular with Japanese teenagers as a fashion accessory worn around the arm.
Postcards
Around 1966 several companies started producing lenticular postcards. Common themes are winking girls, religious scenes, animals, dioramas with dolls, touristic sites and pin-up models wearing clothes when viewed from one angle and nude when viewed from another angle.
Covers for books, music albums and movies
The lenticular picture on the album cover for the Rolling Stones' 1967 LP Their Satanic Majesties Request was manufactured by Vari-Vue, as well as the postcards and other promotional items that accompanied the release. Other lenticular LP covers include Johnny Cash's The Holy Land (1969) and The Stranglers' The Raven. In the 2010s lenticular covers for LPs became a bit more common, especially for deluxe re-releases.
In 1973 the band Saturnalia had lenticular labels on their Magical Love picture disc lp.
From around the mid-1990s some lenticular cd covers were produced (mostly for limited editions), including Pet Shop Boys' Alternative (1995) with an image of Chris changing into Neil, The Sacrilicious Sounds Of The Supersuckers (1995), Tool's Ænima (1996), Velvet Underground's Loaded 2CD version (1997), Kraftwerk Expo2000 (1999) and David Bowie's Hours (1999). Ministry's 2007 The last sucker had an image of George W. Bush changing into a monstrous, alien-like face.
In the 2010s lenticular covers for movies on DVD and Blu-ray became quite common.
Lentograph
In August 1967 the trademark Lentograph was filed by Victor Anderson 3D Studios, Inc. (registered in June 1955). Lentographs were marketed as relatively large lenticular plates (16 x 12 inches / 12 x 8 inches), often found in an illuminated brass frame. Commonly found are 3D pictures of Paul Cunningham's biblical displays with sculpted figurines in dramatic poses based on paintings (Plate 501-508), a family of teddy bears in a domestic scene, Plate No. 106 Evening Flowers, Plate No. 115 Goldilocks and 3 bears, Plate No. 124 Bijou (a white poodle), Plate No. 121 Midday Respite (a taxidermied young deer in a forest setting), Plate No. 213 Red Riding Hood. Also known are a harbor scene (Plate No. 114), Plate No. 118 Japanese Floral, Plate No. 123 Faustus (a yorky dog) and Plate No. 212 of a covered bridge.
Lenticular postage stamps
In the 1967 Bhutan introduced lenticular 3D postage stamps as one of the many unusual stamp designs of the Bhutan Stamp Agency initiated by American businessman Burt Kerr Todd. Countries like Ajman, Yemen, Manama, Umm Al Qiwain and North Korea released lenticular stamps in the 1970s. Animated lenticular stamps have been issued since the early 1980s by countries like North Korea.
In 2004 full motion lenticular postage stamps were issued in New Zealand. Over the years many other countries have produced stamps with similar lenticular full motion effects, mostly depicting sport events. In 2010 Communications agency KesselsKramer produced the "Smallest Shortest Film" on a Dutch stamp, directed by Anton Corbijn and featuring actress Carice van Houten.
Related techniques
A related product, produced by a small company in New Jersey, was Rowlux. Unlike the Vari-Vue product, Rowlux used a microprismatic lens structure made by a process they patented in 1972, and no paper print. Instead, the plastic (polycarbonate, flexible PVC and later PETG) was dyed with translucent colors, and the film was usually thin and flexible (from 0.002" or 0.051 mm in thickness).
While not a true lenticular process, the Dufex Process (manufactured by F.J. Warren Ltd.) does use a form of lens structure to animate the image. The process consists of imprinting a metallic foil with an image. The foil is then laminated onto a thin sheet of card stock that has been coated with a thick layer of wax. The heated lamination press has the Dufex embossing plate on its upper platen, which has been engraved with 'lenses' at different angles, designed to match the artwork and reflect light at different intensities depending on angle of view.
Lenticular cinema and television
Since at least the early 1930s many researchers have tried to develop lenticular cinema. Herbert E. Ives presented an apparatus on October 31, 1930 with small autostereoscopic motion pictures viewable by only small groups at a time. Ives would continue to improve his system over the years. However, producing autostereoscopic movies was deemed to costly for commercial purposes. A November 1931 New York Times article entitled New screens gives depth to movies describes a lenticular system by Douglas F. Winnek and also mentions an optical appliance fitted near the screen by South African astronomer R.T.A. Innes.
Lenticular arrays have also been used for 3D autostereoscopic television, which produces the illusion of 3D vision without the use of special glasses. At least as early as 1954 patents for lenticular television were filed, but it lasted until 2010 before a range of 3D televisions became available. Some of these systems used cylindrical lenses slanted from the vertical, or spherical lenses arranged in a honeycomb pattern, to provide a better resolution. While over 40 million 3D televisions were sold in 2012 (including systems that required glasses), the technique seemed to have died by 2016. The need to wear glasses for the more affordable systems seemed to have been a letdown for customers. Affordable autostereoscopic televisions were seen as a future solution.
Manufacturing process
Printing
Heidelberg, man Roland, global group, komori, the optimal ratio etc have been introduced which has the function of the UV offset press. Directly with offset printing plastic grating materials is no longer a problem Lenticular printing quality system is the guarantee. The grating three-dimensional printing get rapid development.
Creation of lenticular images in volume requires printing presses that are adapted to print on sensitive thermoplastic materials. Lithographic offset printing is typically used, to ensure the images are good quality. Printing presses for lenticulars must be capable of adjusting image placement in 10-µm steps, to allow good alignment of the image to the lens array.
Typically, ultraviolet-cured inks are used. These dry very quickly by direct conversion of the liquid ink to a solid form, rather than by evaporation of liquid solvents from a mixture. Powerful (400-watt-per-square-inch or 0.083 hp/cm2) ultraviolet (UV) lamps have been used to rapidly cure the ink. This allowed lenticular images to be printed at high speed.
In some cases, electron beam lithography has been used instead. The curing of the ink was then initiated directly by an electron beam scanned across the surface.
Defects
Design defects
Double images are usually caused by an exaggeration of the 3D effect from some angles of view, or an insufficient number of frames. Poor design can lead to doubling, small jumps, or a fuzzy image, especially on objects in relief or in depth. For some visuals, where the foreground and background are fuzzy or shaded, this exaggeration can prove to be an advantage. In most cases, the detail and precision required do not allow this.
Ghosting occurs due to poor treatment of the source images, and also due to transitions where demand for an effect goes beyond the limits and technical possibilities of the system. This causes some of the images to remain visible when they should disappear. These effects can depend on the lighting of the lenticular print.
Prepress defects
This effect is also known as "banding". Poor calibration of the material can cause the passage from one image to another to not be simultaneous over the entire print. The image transition progresses from one side of the print to the other, giving the impression of a veil or curtain crossing the visual. This phenomenon is felt less for the 3D effects, but is manifested by a jump of the transverse image. In some cases, the transition starts in several places and progresses from each starting point towards the next, giving the impression of several curtains crossing the visual, as described above.
This phenomenon is unfortunately very common, and is explained either by incorrect calibration of the support or by incorrect parametrisation of the prepress operations. It is manifested in particular by streaks that appear parallel to the lenticules during transitions from one visual to the other.
Printing defects
One of the main difficulties in lenticular printing is colour synchronisation. The causes are varied, they may come from a malleable material, incorrect printing conditions and adjustments, or again a dimensional differential of the engraving of the offset plates in each colour.
This poor marking is shown by doubling of the visual; a lack of clarity; a streak of colour or wavy colours (especially for four-colour shades) during a change of phase by inclination of the visual.
The origin of this problem is a fault in the printing and forcibly generates a phase defect. The passage from one visual to another must be simultaneous over the entire format. But when this problem occurs, there is a lag in the effects on the diagonals. At the end of one diagonal of the visual, there is one effect, and at the other end, there is another.
In most cases, the phasing problem comes from imprecise cutting of the material, as explained below. Nevertheless, poor printing and rectification conditions may also be behind it.
In theory, for a given angle of observation, one and the same visual must appear, for the entire batch. As a general rule, the angle of vision is around 45°, and this angle must be in agreement with the sequence provided by the master. If the images have a tendency to double perpendicularly (for 3D) or if the images provided for observation to the left appear to the right (top/bottom), then there is a phasing problem.
Cutting defects
Defects, in the way the lenticular lens has been cut, can lead to phase errors between the lens and the image.
Two examples, taken from the same production batch:
The first image shows a cut which removed about 150 µm of the first lens, and which shows irregular cutting of the lenticular lenses. The second image shows a cut which removed about 30 µm of the first lens. Defects in cutting such as these lead to a serious phase problem. In the printing press the image being printed is aligned relative to the edges of the sheet of material. If the sheet is not always cut in the same place relative to the first lenticule, a phase error is introduced between the lenses and the image slices.
Source of the article : Wikipedia
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